Full Automatic 3 in 1 Flame Laminating Machine.jpg

Full Automatic 3 in 1 Flame Laminating Machine

Sponge is used to burn through flame jet to melt the surface and instantly bond with other textiles, non-woven products or artificial leather and other materials. The finished products are mostly used in industries such as carpets, clothing, toys, car interiors, sofa seat covers, decoration and packaging.

Fabric/Leather+Sponge(+Fabric) lamination, sponge as adhesive after heat melting, laminated with mesh fabric, textiles, non-woven, artificial leather and others. The finished products are widely used not only in automotive interiors industry, but also for carpets, clothing, seat covers, decoration and packaging industry and so on.

product details

product description

Working Principle

The German-Style Large Flame Laminating Machine utilizes the foam itself as the bonding medium. The machine uses a linear gas burner to produce a high-temperature flame that rapidly impinges onto the foam surface, causing the foam surface to instantly melt at approximately 1200°C, forming a thin adhesive layer. The molten foam surface is then pressed together with the upper fabric, lining, or other material under the pressure roller, and after cooling, a firm bond is formed.

Compared to traditional adhesive lamination processes, this flame lamination technology offers several unique advantages. First, the lamination process requires no adhesives, eliminating VOC emissions at the source. Second, the bond formed by the molten foam has excellent integrity, providing high strength and soft hand feel. Third, the laminated products are resistant to washing and dry cleaning, offering long service life.

Full Automatic 3 in 1 Flame Laminating Machine

Key Features

Eco-Friendly Adhesive-Free Process
The machine uses a purely physical bonding method without any adhesives or chemical additives, complying with increasingly stringent environmental regulations worldwide. Laminated products have no odor and no harmful substance residues, making them suitable for automotive interiors, garments, home textiles, and other applications with high environmental requirements.

German Technical Standards
Core components are designed and manufactured in accordance with German industrial standards, including high-precision burners, servo drive systems, and PLC control systems. The overall structure is robust, ensuring stable and reliable operation for 24-hour continuous production.

Intelligent Control System
Equipped with a touchscreen HMI and PLC programmable control system, the machine achieves automated operation control. Operators can set parameters such as working speed, roller gap, and gas mixture ratio on the touchscreen, with the system automatically executing and monitoring operational status in real time.

High Production Capacity
The machine features a high-power combustion system with uniform and stable burner temperature, achieving lamination speeds of 10 to 60 meters per minute. Dual burner configurations can be installed for one-pass three-layer lamination, significantly improving production efficiency.

Precision Tension Control
Equipped with independent tension control systems and automatic edge guidance devices, the machine ensures that materials remain flat without stretching or wrinkling during the lamination process. Constant tension accumulator mechanisms effectively control finished roll tension, eliminating quality issues such as edge curling and reduced bond strength.

Adjustable Temperature Zones
The gas-to-air mixing ratio can be precisely adjusted according to material characteristics, accommodating foam materials of different densities and thicknesses. Gas constant pressure mechanisms and vaporizers can be added as needed to ensure stable combustion when using liquefied gas during winter.

Main Technical Parameters

Manufacturing basis drawing
Effective width	1900mm
Roll surface length	2100mm
Working speed	15-45m/min
Installed capacity	about 25KVA
Heat source	gas
Combustion amount	0.003-0.008KG/㎡
Overall dimension	about 3038038007000mm (LWH)
Power supply	380V 50HZ three-phase four wire system
Operation control mode	PLC touch screen control

Typical Applications

Automotive Interior Industry
Automotive seats, headliners, door panels, armrests, sun visors, trunk liners, and other foam-laminated components. Flame-laminated automotive interior parts are environmentally friendly, odor-free, weather-resistant, and comfortable.

Home Textile Industry
Mattresses, seat cushions, back cushions, pillows, sofa covers, carpets, blanket covers, and other foam-laminated products. Laminated home textiles offer soft hand feel, good resilience, and washability.

Garment Industry
Insulation layer lamination for winter jackets, down jackets, and laminated fabric garments. Flame lamination ensures softness and thermal retention.

Shoe Material and Luggage Industry
Insoles, shoe upper linings, luggage linings, glove liners, and other material lamination applications.

Toy Industry
Lamination of foam filling with fabric for plush toys and fabric toys.

prevent-your-leather-auto-interior-from-cracking-in-the-winter

Optional Configurations

● Dual Burner System: For one-pass three-layer lamination to meet special process requirements

● Automatic Edge Guidance System: Ensures precise alignment of wide-width materials during operation

● Constant Tension Accumulator: Effectively controls finished roll quality, preventing wrinkles and deformation

● Gas Constant Pressure Mechanism and Vaporizer: Ensures stable gas supply and uniform combustion in winter

● Cooling System Upgrade: Water or air cooling options available for improved cooling efficiency

● Unwinding and Rewinding Units: Multiple units can be configured according to process requirements

● Spreading Device: Automatic web spreading ensures materials enter the lamination area flat and smooth

Advanced production equipment

Our production process is ahead of our peers, so we are ahead of our peers in the quality of the machine, and our sales volume in the industry is also far ahead. We have automatic welding equipment, shot blasting equipment, and our configuration is relatively high.