High-efficiency laminating and PVC dotting machinery optimized for local manufacturing standards
Indonesia's textile and flooring industries are undergoing a massive transformation. Driven by rapid urbanization in major metropolitan hubs like Jakarta, Surabaya, and Bandung, the demand for high-quality commercial, residential, and institutional carpeting has surged. Consequently, local manufacturers are shifting from labor-intensive traditional processes to automated, high-precision industrial systems.
A key bottleneck in producing high-durability carpets is the backing lamination process. Without advanced carpet backing laminator technology, carpets produced in humid tropical climates like Indonesia are prone to delamination, mold growth, and slippage. Modern laminators apply precise layers of latex, polyurethane, or PVC dotting to secure the primary backing, ensuring long-lasting performance in high-traffic environments such as luxury hotels in Bali or massive mosques across Java.
Jiangsu Hongye Machinery Co., Ltd.
Jiangsu Hongye Machinery Co., Ltd. specializes in machinery production for 28 years, integrating R&D, design and manufacture, providing one-stop service before and after sales including material, glue, technology. To help our customers to manufacture excellent quality products, through the win-win development model, we are growing day by day.
Our deep engineering expertise allows us to customize laminating lines specifically for the environmental and electrical parameters of Indonesian factories, ensuring seamless integration and minimal downtime.
We don't just sell machinery; we provide complete production solutions. From sourcing the right adhesives (latex, hot-melt, PVC) to optimizing curing tunnel temperatures for hot and humid Indonesian environments, our team delivers end-to-end consulting.
Our machines feature state-of-the-art PLC control panels, high-precision coating rollers, and energy-efficient heating systems that drastically reduce electricity bills—a critical factor for competitive manufacturing in regions like Banten and West Java.
Our state-of-the-art facilities ensure high-precision assembly and prompt delivery schedules
At present, we have two factories, Hongye and Gaoqi, the factory covers a total area of 58000m², the total number of employees is 200+, 16 metal processing grinding and welding lines, automatic laser cutting equipment, 8 assembly lines, 26 R & D and design personnel, more than 200 innovative models, exported to more than 120 countries and regions.
How our carpet backing laminators solve key production challenges across diverse sectors
Mosque carpets require thick, soft backing for comfortable kneeling and long prayer sessions. Our laminators apply thick latex or polyurethane foam backings that maintain structural integrity over years of continuous use. Anti-slip dotting ensures safety on polished marble floors commonly found in Indonesian mosques.
For high-end hotels and conference halls in Jakarta and Bali, carpets must meet strict international standards for fire retardancy, sound absorption, and wear resistance. Our multi-layer laminators securely bond secondary action backings or felt backings using eco-friendly hot-melt adhesives.
Indonesian automotive assembly plants require heavy-duty molded carpets. Our specialized extrusion and backing laminators are engineered to process non-woven materials with PE or EVA backing, allowing for precise thermoforming processes required by major auto brands.
When purchasing a carpet backing laminator, Indonesian factories must look beyond the initial machinery price tag. Total Cost of Ownership (TCO) includes shipping to main ports like Tanjung Priok (Jakarta) or Tanjung Perak (Surabaya), customs clearance, electricity consumption, and maintenance. Buying directly from a factory like Jiangsu Hongye ensures competitive factory-direct pricing, eliminating intermediary margins while securing lifetime engineering support and spare parts availability.
Trusted by major carpet manufacturers across continents
Customers are almost all over the world, the United States, Canada, Italy, Germany, Russia, Mexico, Argentina, Colombia, Peru, Ecuador, Guatemala, Indonesia, Vietnam, Thailand, Philippines, India, Pakistan, Bangladesh, Sri Lanka, Uzbekistan, Iran, Egypt, South Africa, Syria, Mauritius, etc. It currently has a network of agents in more than 30 countries!
Our strong presence in Southeast Asia ensures rapid response times for installation, commissioning, and technical training for your operators in Indonesia.
The company has passed the ISO9001:2008 quality management system, ISO14001:2004 environmental management system, and CE certification.
Frequently asked questions regarding specifications, power configurations, and logistics
The price of a carpet backing laminator varies significantly based on configuration, working width (e.g., 2-meter vs. 4-meter wide lines), heating method (steam, thermal oil, gas, or electric), and the level of automation. Direct factory prices from leading manufacturers like Jiangsu Hongye offer substantial savings compared to European brands, while offering comparable precision, CE-certified safety systems, and Siemens/Schneider PLC controls. For customized quotes serving Indonesia, please contact our engineering sales department.
High relative humidity in regions like Jakarta, Surabaya, and Medan affects adhesive curing rates and moisture retention in carpet fibers. Our engineers customize the drying tunnels with multi-zone humidity sensors and optimized exhaust systems to ensure complete curing of latex or polyurethane backings. Electronic cabinets are equipped with industrial-grade cooling units to prevent dust and moisture ingress, guaranteeing continuous, stable operations.
We configure all machinery to match the standard industrial power supply in Indonesia (380V, 3-phase, 50Hz). Our mechanical parts utilize standard ISO/metric threads, making maintenance and routine spare parts sourcing simple and convenient for local maintenance teams.
Typically, manufacturing and testing a high-capacity carpet backing laminator takes between 45 to 60 days. Shipping from our factory to Tanjung Priok Port in Jakarta takes approximately 10 to 15 days. We send experienced field engineers directly to your factory in Indonesia to supervise the installation, run test trials, and conduct comprehensive training for your operators.
Explore our complete range of high-performance machinery optimized for Indonesian textile factories